Manufacturing of Zeolite
Our manufacturing of zeolite has taken several large advancements since we founded in 2009. Our indoor processing lines have been set up to allow for maximum flexibility to achieve the demands of our customers.
We have installed a variable speed 300 hp hammer mill that feeds a Sweco Bigmax gyratory sifter. This main line sits alongside our secondary screening line used for customizing the process. The secondary line allows us to double screen material through a gyratory device to cut dust levels even further, scalp out custom sizes of zeolite rock, gravel, and sand, or fine-tune material size through our roller mill.
Our Zeolite manufacturing process is set-up in a such a way that we can specialize in producing a product in bulk quantities and package directly into super-sack totes at a rate of 5 to 20 tons per hour based on the specific Clinoptilolite rock, gravel and sand mesh size.
The secondary rescreening line can be fed directly into a bagger used for retail products, boxed product, and bagged product. This machinery also allows us to co-pack large quantities and act as the Zeolite manufacturers for many sales and marketing companies of zeolite-based products.
Have a co-packing, warehousing or custom request? We may have an option for you, give our operation department a call at
to discuss your specific needs and timeframes.
Ida-Ore Zeolite Order Logistics
The address to our shipping location is located in Jerome, ID 83338. We have a loading dock on site and are able to load flatbed trucks, dry-vans, hopper trucks, and even have access to an intermodal station and rail spur. Our facility is located alongside a major highway just 11 miles from the nearest interstate.
Manufacturing Process of Zeolite
The manufacturing process of zeolite is a critical step in developing this essential industrial material. By understanding the manufacturing process, researchers and engineers can create new ways to improve zeolite production and develop applications for this versatile material.
This blog post will describe the basic steps involved in manufacturing zeolite, and some challenges researchers face in developing new production methods.
What Is Zeolite and Its Applications?
Zeolite is a natural, hydrated alumino-silicate mineral with an open structure that can trap, or store, cations. Cations are atoms that have lost one or more electrons, and zeolites can store these ions until other cations replace them.
The word “zeolite” comes from the Greek word for “boil stone” because early Greeks used minerals to help control fever.
There are over 40 naturally occurring zeolite minerals.
Zeolites have a wide range of applications, including:
- Water treatment: Zeolites can remove impurities from water, such as heavy metals, fluoride, and calcium.
- Absorbents: Zeolites get used as absorbents in various industries, including oil spill cleanup, animal feed additives, and detergents.
- Catalysts: The unique pore structure of zeolites makes them valuable catalysts for various reactions, including petrochemical processing and hydrocracking.
- Agriculture: Zeolites are used as fertilizers and soil conditioners to improve plant growth and yield. They can also get used to control moisture levels and prevent root rot.
Zeolite Manufacturing Process
The mining process of zeolite involves the extraction of this natural mineral from the earth. Although there areseveral ways to do this, the most common method is open-pit mining. This mining type entails removing zeolite-rich rock using large excavating machines.
The extracted rock then gets transported to a processing facility, where it gets crushed and screened to remove any impurities. Once the zeolite has become purified, it can get used in various applications, such as water filtration and agricultural and industrial needs.
However, mining for zeolite can harm the environment due to the removal of large amounts of rock and soil. In addition, crushing and screening the zeolite can release dust into the air, harming people and animals if inhaled. Nevertheless, mining for zeolite is necessary to obtain this valuable mineral.
Challenges in Manufacturing Process
One of the main challenges in the manufacturing process is the control of impurities. In the case of manufacturing zeolite, for example, contaminants can come from the water used in the manufacturing process and from the air.
Thus, it is vital to have a well-controlled manufacturing process to avoid contamination.
Another challenge in the manufacturing process is the handling of hazardous materials. For example, when manufacturing semiconductors, many chemicals are involved in the process that can be dangerous to human health and the environment.
Therefore, it is essential to have a safe and efficient manufacturing process to minimize the risks.
Zeolites have a variety of applications in both the industrial and consumer markets. The manufacturing process of zeolite is complex, but the final product is worth the effort.
By understanding the benefits of zeolites, businesses can create products that improve air quality, water filtration, and more.